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Troubleshooting Clutch Systems: Section #4 Difficulty changing gears
October 20, 2020 by clutchindustries ·
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Damaged cover assembly
Cause
The cover assembly has been dropped.
Repair
Install new clutch.
Always inspect the drive straps for damage before installation.
The drive straps of the clutch cover are damaged
Cause
Dropped during installation / overload.
Using improper product.
Improper gear selection (ex: from 5th to 1st).
Repair
Replace the clutch kit.
Careful handling.
Operate to normal conditions.
Damaged clutch disc’s splines
Cause
The transmission was forced into position damaging the splines of the
disc hub.
Repair
Install new clutch and carefully control the position and alignment of the transmission during installation.
Use a transmission jack and possibly install temporary guide pins to assist in aligning the transmission to the engine.
Unable to achieve correct release bearing travel
Cause
Faulty linkage or hydraulics.
Damaged fork.
Repair
Replace faulty component.